Product Description
direct sourse for corrosion-resistant Graphite sliding Bearings for dryers
lttrade
A: company profile
Our facility is the biggest producer of graphite molds in North of China, which has over 15 years of experiences on graphite mold design and producing. With the reliable factory technical support and good after-sales service, our graphite molds have covered all china market. Now, combined with export experiences of L.T TRADE, Our products will be more complete and go further. Our major products now are: graphite plate, graphite crucible, graphite ring, graphite wire saw, graphite hot cutting pieces, graphite sintering CZPT segment etc. And very welcome you provide drawings and designs, we can provide OEM and ODM.
B: Why choose us
Graphite CZPT plays a dual role in the process of manufacture: Heating element and Supporting mold. The quality of graphite mold is very important, will directly affect the next CZPT tools’ accuracy and appearance. So, which kind of graphite mold is suitable for sintering CZPT tools:
- Good performance on conductivity and high rate resistivity
- Enough Mechanical Strength
- Good performance on Oxidation resistance
- Durable
Why choose us:
Raw materials is very important, We only use Ultrafine particle structure, High purity and High graphitization raw graphite materials.
Our finished graphite mold is:
- dense structure and low porosity
- Fined surface and low rate heat-deformation
- High mechanical strength and machining accuracy
- Oxidation resistance and durable
C: Product features
1. The processing materials are ultrafine granule structure, high purity and graphite with high graphitization degree.
2. High hardness, good anti-oxidation performance and high machining accuracy
3. Good conductivity, high resistivity, sufficient mechanical strength
4. Small porosity and dense structure.
5. Excellent thermal shock resistance, conductive and thermal conductivity.
6. High temperature resistance, corrosion resistance, acid and alkali resistance, good wear resistance.
7. Surface can be treated with anti-oxidation.
D: Processing method
1. Customer provide design drawings.
2. Our technical team will check, analyze the drawings, and divide the drawing to reasonable parts if needed, and prepare proper graphite blocks . Our mechanics will design and customize grinding wheel.
3. Our workers will grinding and polishing graphite block according to the instructions of mechanics. This process may need operating few times if needed. We will strictly keep deviation within ±0.03-0.08mm.
4. Then our packing team will assembling different parts into a whole graphite mold. During the assembling period, unqualified products will be picked out.
E: Attribute table
| Density g/cm³ | 1.75-1.9 |
| Resistivity μΩ·m | ≤18 |
| Compressive strength Mpa | 40-80 |
| Porosity % | ≤26 |
| Elasticity Modulus Gpa | 6-18 |
| Thermal expansion coefficient 10-6/ºC | 1.47-4.25 |
| Ash content % | ≤0.5 |
| Temperature resistance ºC | 4350 |
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Type: | Graphite Mold |
|---|---|
| Composition: | 99.9% High Purity Graphite |
| Carbon Content: | High-Carbon |
| Grade: | High Purity Graphite |
| Forming Way: | Molded Graphite |
| Crystal Morphology: | Compact Crystalline Graphite |
| Samples: |
US$ 0.30/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
Challenges of Lubricant Contamination in Sliding Bearings and Solutions
Lubricant contamination in sliding bearings can lead to various challenges that impact performance and longevity. Here are some challenges and solutions:
Challenge: Reduced Lubrication Effectiveness
Contaminants such as dust, dirt, moisture, and foreign particles can compromise the lubricant’s ability to provide effective lubrication between bearing surfaces.
Solution: Regular maintenance practices involving cleaning and relubrication help remove contaminants and restore the lubricant’s effectiveness. Proper seals and shields can also prevent contaminants from entering the bearing.
Challenge: Increased Friction and Wear
Contaminants in the lubricant can create abrasive particles that increase friction and accelerate wear on bearing surfaces.
Solution: Using high-quality, clean lubricants and implementing effective filtration systems can minimize the presence of contaminants, reducing friction and wear.
Challenge: Component Damage
Contaminants can cause pitting, scratching, and other damage to bearing surfaces, leading to decreased performance and potential bearing failure.
Solution: Regular inspections and cleaning routines are essential to prevent the accumulation of contaminants. Using lubricants with appropriate viscosity and additives can also help protect bearing surfaces.
Challenge: Increased Heat and Temperature
Contaminants can create heat and increase operating temperatures due to increased friction, which can negatively impact bearing performance.
Solution: Clean lubricants with proper viscosity and thermal stability are essential to dissipate heat effectively. Maintaining proper lubrication levels helps manage temperature rise.
Challenge: Corrosion
Moisture and certain contaminants can lead to corrosion of bearing surfaces, which compromises their structural integrity.
Solution: Proper storage and handling of bearings, as well as using corrosion-resistant lubricants, can mitigate the risk of corrosion. Seals and shields also provide additional protection against moisture ingress.
Challenge: Lubricant Breakdown
Contaminants and high operating temperatures can cause lubricants to degrade over time, reducing their lubricating properties.
Solution: Monitoring lubricant condition and replenishing or changing it at appropriate intervals helps maintain its effectiveness. Using lubricants with good oxidation resistance is also important.
Lubricant contamination in sliding bearings can significantly impact their performance and longevity. Implementing proper maintenance practices, using clean and suitable lubricants, and employing effective sealing mechanisms are key strategies to address these challenges and ensure optimal sliding bearing operation.
Managing Friction and Wear in Sliding Bearings
Friction and wear are common challenges in sliding bearings that can lead to reduced performance and premature failure. Here’s a detailed look at these challenges and some solutions to manage them:
Challenges:
- Friction: High friction can lead to energy loss, increased heat generation, and accelerated wear.
- Wear: Continuous contact between sliding surfaces can result in material removal and surface degradation over time.
Solutions:
- Lubrication: Proper lubrication is crucial to reduce friction and wear. Lubricants create a protective film between sliding surfaces, minimizing direct contact and promoting smooth movement.
- Self-Lubricating Bearings: Bearings made from self-lubricating materials, such as polymers containing solid lubricants, can offer continuous lubrication without external intervention.
- Bearing Design: Optimized bearing designs, such as incorporating grooves or pockets for lubricant retention, can enhance lubrication efficiency and reduce friction.
- Maintenance: Regular maintenance and lubricant replenishment help ensure consistent lubrication levels and prevent excessive wear.
- Material Selection: Choosing materials with low friction coefficients and high wear resistance can minimize friction and extend bearing life.
- Surface Treatments: Coatings, such as PTFE or DLC (diamond-like carbon), can be applied to bearing surfaces to reduce friction and enhance wear resistance.
- Clearance Adjustment: Proper clearance between bearing components can reduce friction and prevent excessive loading.
By implementing effective lubrication strategies, choosing appropriate materials, and employing suitable design practices, the challenges of friction and wear in sliding bearings can be effectively managed, leading to improved performance and longer bearing life.
Sliding Bearings and Their Applications
Sliding bearings, also known as plain bearings or journal bearings, are a type of bearing that operate on the principle of sliding friction between two surfaces. They are utilized in various applications where rotational or linear movement needs to be facilitated while minimizing friction and wear. Here are some common applications of sliding bearings:
- Automotive Industry: Sliding bearings are widely used in engines and transmissions of vehicles to support rotating shafts and provide low-friction movement.
- Industrial Machinery: They are employed in industrial equipment such as pumps, compressors, and turbines, where they help in reducing friction and ensuring smooth operation.
- Aerospace: Sliding bearings are crucial components in aircraft engines, landing gear systems, and various aerospace mechanisms to provide reliable and low-wear motion.
- Power Generation: In power plants, sliding bearings are found in turbines, generators, and other rotating equipment to facilitate movement with minimal energy loss.
- Marine Applications: They are used in ship engines, propellers, and other marine equipment, providing durability in harsh marine environments.
- Construction Equipment: Sliding bearings are used in construction machinery like cranes and excavators to support heavy loads and ensure smooth movement.
- Heavy Industry: Various heavy industries, including mining and steel production, rely on sliding bearings for their robustness and ability to handle heavy loads.
- Home Appliances: Sliding bearings are found in appliances like washing machines and refrigerators, facilitating the movement of rotating parts.
- Medical Devices: Some medical devices use sliding bearings for their precision and low friction, ensuring accurate movement in equipment like medical scanners and robotic surgical systems.
Sliding bearings are chosen for applications where simplicity, cost-effectiveness, and reliable performance are essential. They come in different designs, such as plain cylindrical bearings, thrust bearings, and spherical bearings, to suit various motion requirements. Regular maintenance and proper lubrication are necessary to ensure the longevity and optimal performance of sliding bearings in their respective applications.
editor by CX 2024-05-08